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Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line – LIANDA

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Our mission is to become an innovative supplier of high-tech digital and communication devices by providing value added design, world-class manufacturing, and service capabilities for Hopper Dryer, Bottle Recycling Machine, Film Compactor Pelletizing Line, For further queries or should you have any question regarding our products, please do not hesitate to contact us.
Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line – LIANDA Detail:

Mulching Film Recycling Machine Line

Lianda Machinery has been specialized as the manufacture of waste plastic film, agricultural waste film processing equipment for more than 20years. The equipment is constantly updated, improved and upgraded and has gradually formed a complete and mature recycling program.

>>After the waste film is collected, it will be pre-processed — Pre-cut or shred the large rolls/bales of waste film into smaller size, and then fed the sand remover machine to have sand removal treatment, because too much sediment content will reduce the crusher blades working life, which will also affect the cleaning quality.

>>The film will be low sand content after sand-remover machine, Then it enters the crusher for fine crushing treatment. When crushing, water is added for crushing, which can play a role of preliminary cleaning.

>>The bottom of the crusher is equipped with an eccentric friction elution machine, which can wash out the mud and dirty water on the film. The section is filled with water for friction cleaning, and the cleaned sediment is above 99%.

>>The cleaned film enters the sink and floats rinsing tank for rinsing, and the rinsed film material is dug into the squeezing machine by the excavator for squeezing and dewatering. Subsequent to be connected to the granulating line to make granules.

Processing Flow

①Raw Material: Mulching film/Ground film →② Pre-cutter to be short pieces →③ Sand remover to remove the sands →④ Crusher cutting with water →⑤ High speed friction washer washing&dewatering →⑥ Forced strong high speed friction washer →⑦ Double step floating washer →⑧ Film squeezing&pelletizing dryer to dry the washed film at the moisture 1-3% →⑨ Double step granulating machine line to make pellets →⑩ Package and selling the pellets

Production Line Requirement For Reference

No

Item

Need

Note

1 Production line Space Need   L*W*H (mm) 420000*3000*4200  
2 Workshop need ≧1500m2

Including raw material storage area and Final product storage area

 
3 Total installation power ≧180kw

Refer to the production line as mentioned above

Energy consumption ≈70%
4 Water consumption ≧15m3 per hour ( With circulate water )  
5 Labour need Feeding  —- 2person

Package  —- 1person

The production line operator —-1person

Fork lift —- 1unit

Pre-Cut By Hydraulic Shearing

film recycling machine line (1)

>> Pre-cut the long mulching films to short pieces for Sand remover feeding

Sand&Grass Remover

>>Sand remover is mainly used for removing the sand, grass, leaves mixed with Agricultural film. Sand remover adopt air pressure to separate the heavy material from the light material.
>>Advantages:
■The sand remover will work without water
■High efficiency with lower power consumption
■Easily to operate, longer working life
■To pre-wash the agricultural film, to protect the crusher blades and save water consumption

film recycling machine line (2)

Film Crusher

film recycling machine line (3)

In the Rough and fine crushing process, according to the characteristics of strong toughness and high entanglement of LDPE film and PP woven bags, we have designed a double V-shaped crushing knife holder and a back knife-type knife installation structure which will enlarge the capacity to be double, but less electrical energy cost
>> Adopt Double V blade frame, back knife structure, Double output
■ Compared with the other Film recycling washing line, it reduces the electrical cost, reduces the power supply load of the customer factory

Forced High Speed Friction Washer

>>For strong high speed friction washer and remove the dirty water before the film scrap enter into Floating washer
■ Rotating speed can be 1250rpm
■ Adopt specialized screw shaft design for Film, keep sure no stuck,working stable
■ With the function of de-watering

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Floating Washer

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>>Adopt the “ V” type bottom design.
■The bottom of the rinsing tank is equipped with a plurality of conical slag discharge devices. When there is too much dirt or sediment at the bottom of the pond, just open the slag discharge valve to discharge the sediment at the bottom of the tank, without changing the whole pool water. Save water consumption
>>In the rinsing and discharging process, the chain plate reverse tangent digging discharging method is adopted instead of traditional discharging methods

Film Squeezing Pelletizing Dryer

>> Remove the water of the washed film by screw pushing and electrical magnetic heating. with the screw squeezing and self-friction heating, the washed films will be had high degree of drying & half plasticized, low power consumption, high output. The final moisture is about 2%.

>>The screw barrel is made of material feeding barrel, compressing barrel and plasticized barrel. After feeding, squeezing, the film will be plasticized and cut to particle by the pelletizer which is installed besides the mold
■Uniform feeding without stuck
■Make water removing more than 98%
■Less energy cost
■Easily for feeding the particle to the extruder and enlarge the capacity of the extruder
■Stable the quality of finished particle

film recycling machine line (6)

Application Samples Shown

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film recycling machine line (7)
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Product detail pictures:

Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line –  LIANDA detail pictures

Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line –  LIANDA detail pictures

Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line –  LIANDA detail pictures

Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line –  LIANDA detail pictures

Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line –  LIANDA detail pictures


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With a complete scientific quality management system, good quality and good faith, we win good reputation and occupied this field for Good User Reputation for Plastic Recycling Machine Manufacturers - Waste plastic film recycling machine line/ Mulch film washing recycling line/ Jumbo bag cutting, washing, drying line – LIANDA, The product will supply to all over the world, such as: Niger, USA, moldova, Our items have national accreditation requirements for qualified, high quality products, affordable value, was welcomed by people today all over the world. Our goods will continue to enhance within the order and look forward to cooperation with you, Should any of these products be of interest to you, please letus know. We are going to be content to offer you a quotation up on receipt of your detailed needs.
The customer service reprersentative explained very detailed, service attitude is very good, reply is very timely and comprehensive, a happy communication! We hope to have a opportunity to cooperate.
5 Stars By Ellen from Kuwait - 2018.07.26 16:51
Factory equipment is advanced in the industry and the product is fine workmanship, moreover the price is very cheap, value for money!
5 Stars By Erin from Amman - 2018.06.19 10:42

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